Weighbridge Automation

TAT Guard

From congestion to Smart Queues, from 20 Hours TAT to 6 Hours, from 30-minute truck queues to 45-second weighments. TAT Guard is the end-to-end truck logistics automation system that eliminates idle time, pilferage, and manual errors across your plant.

Every heavy-industry plant loses lakhs daily to truck congestion, weighbridge fraud, and manual gate operations. TAT Guard replaces the entire chain — from Queue management & gate entry to weighment to dispatch — with a camera-native, AI-driven system that runs 24/7 without a single operator. Currently processing 10,000+ transactions daily globally

Trusted by 24+ fast-scaling organizations worldwide

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Trusted by fast-scaling organizations worldwide

Dongamahua
JIndal Panther
SRMB
Tirupati
Janki Corp Ltd.
Paradip
Gallantt
Blue Smart
Carrier
Jindal Shadeed
Coal India
Hira
Jindal Steel
Shree Cements
Siemens
Sohar Steel
Jindal Pelletizing
TATA
Tripta
Vedanta
Jindal Power
Welspun
Dongamahua
JIndal Panther
SRMB
Tirupati
Janki Corp Ltd.
Paradip
Gallantt
Blue Smart
Carrier
Jindal Shadeed
Coal India
Hira
Jindal Steel
Shree Cements
Siemens
Sohar Steel
Jindal Pelletizing
TATA
Tripta
Vedanta
Jindal Power
Welspun
Dongamahua
JIndal Panther
SRMB
Tirupati
Janki Corp Ltd.
Paradip
Gallantt
Blue Smart
Carrier
Jindal Shadeed
Coal India
Hira
Jindal Steel
Shree Cements
Siemens
Sohar Steel
Jindal Pelletizing
TATA
Tripta
Vedanta
Jindal Power
Welspun
Dongamahua
JIndal Panther
SRMB
Tirupati
Janki Corp Ltd.
Paradip
Gallantt
Blue Smart
Carrier
Jindal Shadeed
Coal India
Hira
Jindal Steel
Shree Cements
Siemens
Sohar Steel
Jindal Pelletizing
TATA
Tripta
Vedanta
Jindal Power
Welspun

Where It Can Be Deployed

Versatile solutions tailored for diverse industries with mission-critical security requirements.

Steel Plants alt

Steel Plants

TAT Guard streamlines truck entry, weighment, and exit by automating gate operations and reducing congestion. It helps minimize delays, control pilferage, and significantly reduce vehicle turnaround time.

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Thermal Power Plants

It enables efficient coal rake handling with real-time tracking, automated tippling, and precise weighing. This reduces turnaround time (TAT), prevents delays in fuel supply, and ensures continuous power generation.

Cement Industry

Cement Industry

TAT Guard streamlines the handling of clinker, gypsum, and coal by automating wagon identification, unloading, and reconciliation. It improves operational efficiency, reduces material losses, and ensures accurate inventory tracking.

Mining & Minerals

Mining & Minerals

The system provides end-to-end visibility of mineral rakes with AI-based inspection and automated unloading. It helps prevent pilferage, ensures quality checks, and enables faster, more controlled material movement.

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Ports & Bulk Terminals

TAT Guard enables faster truck turnaround with automated gate entry, verification, and routing. It reduces congestion, improves yard flow, and enhances overall cargo handling efficiency.

Key Features & Benefits

Comprehensive security solutions designed to protect your organization while enhancing operational efficiency.

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Smart Queue Management System

TAT Guard's AI queue logic assigns each incoming truck to the optimal bay based on real-time yard density, load type, and priority rules. Plant-wide congestion drops, idle fuel burn is eliminated, and gate-to-gate time reduces substantially - enabling plants to run the same throughput with 15 staff instead of 87.

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Gate Access Control System

Fully automated gate-in/gate-out using FASTag, LPR, and Aadhaar-based facial recognition - verified in real time against Vahan and Sarathi databases. No guard booth. No paper slips. Multi-layer authentication runs simultaneously: vehicle plate + FASTag + driver face match. Mismatch? Entry denied, alert triggered, footage timestamped - all in seconds.

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AI - Unmanned Weighbridge Automation

45-second average TAT. Zero operators. AI validates weight stability, verifies driver identity via facial recognition, checks vehicle alignment and material load via top-view camera, and auto-generates a digital slip synced to your ERP. No manual overrides. No manipulation window. Plants report $344K/month in savings with a 2.1-month payback - across 10,000+ transactions processed daily.

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Yard Access Management System

Continuous real-time visibility of every vehicle inside the plant boundary - tracking position, dwell time, and movement from entry to exit. Unauthorised zone entry and excess idling trigger instant alerts. With headcount reduced from 87 to 15, yard monitoring ensures nothing moves inside your plant without a timestamped, auditable record.

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Material Procurement Via E-Auction & Vendor Platform

Real-time competitive bidding ensures best vendor rates, every time. End-to-end procurement - from material sourcing and bid management to vendor communication and invoice generation - runs on a single transparent platform, ensuring cost-efficiency, full audit-readiness, and zero procurement leakage.

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Vehicle Monitoring & Movement Tracking

TAT Guard - Transport Management System offers high-fidelity GPS tracking, delivering real-time visibility into fleet movement. In addition to standard tracking, AI enables advanced analytics such as idling time, estimated time of arrival (ETA), route and drop deviations, and more, helping improve operational efficiency and decision-making.

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Vehicle Operator Activity Monitoring

Our AI-powered system continuously monitors driver behavior using advanced ADAS and DSM technologies to detect distractions, fatigue, seat belt violations, mobile use, and extended driving hours. It provides real-time audio-visual alerts and insights to enhance safety, prevent accidents, and ensure compliance throughout the vehicle's journey.

Onboard Material Supervision & Theft Prevention alt

Onboard Material Supervision & Theft Prevention

Prevent material theft during transit with AI-powered onboard surveillance. Smart AI cameras continuously monitor the trailer, ensuring the gate remains closed throughout the journey. Any unauthorized access or suspicious activity triggers instant alerts, allowing immediate action. This system safeguards valuable supplies and ensures delivery integrity from start to finish.

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Centralized Control for Smarter Transport Operations

A centralized web-based platform provides you with a holistic view of each activity to ensure smooth coordination and real-time monitoring. From vehicle movements to process timelines, the control room tracks every activity to maintain efficiency, avoid delays, and ensure compliance. This centralized approach enables quick decision-making, better visibility, and improved control across the entire transport workflow.

Got Questions?

Frequently Asked Questions

Everything you need to know about implementing TAT Guard.

TAT Guard is an AI-driven truck logistics automation system that reduces truck turnaround time from 20+ hours to approximately 6 hours. It automates the entire chain — smart queue management, gate entry, weighment, and dispatch — eliminating idle time, congestion, and manual errors across steel plants, cement units, and power facilities.

Still have questions?

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