Rake Guard

FOIS-Integrated Live Rake Tracking

FOIS-Integrated Rake Tracking: Live rake position pulled directly from Indian Railways FOIS. Auto-verifies FNR (Freight Note Reference) against consignment data — flagging mismatches before the rake reaches your siding. Operations teams get advance arrival alerts to prepare yard lines, equipment, and crew. No more calling the railway control room. No more surprise arrivals.

Unmanned Wagon Tippler

Fully automated PLC sequences for wagon positioning, tippling, and reset — governed by AI logic, not operator judgment. After each tip, AI cameras inspect the wagon bed: if residual material is detected, a re-tipple command fires automatically. Integrated safety: zero-human-presence verification via AI cameras before every cycle initiation. No manual interlocks. No bypass risk.

Wagon-Wise Automatic Weighing with Digital Slip & Full Traceability

Captures the weight of each wagon automatically with digital record generation. Ensures complete traceability and accurate tracking of material movement.

AI-Based Human Detection in Side Charger Area

Uses AI to detect human presence in restricted operational zones. Enhances safety by preventing accidents and triggering alerts when needed.

Bulged Wagon Detection

AI vision identifies deformed or bulged wagons before they enter the tippler zone. Prevents equipment damage, tippler jams, and safety incidents that can halt operations for hours. Flagged wagons are automatically diverted for manual inspection.

Smart Yard Movement Monitoring System

AI continuously tracks yard occupancy and automatically assigns and routes wagons based on track availability, priority, and operational constraints, ensuring smooth flow and preventing congestion. Any required rerouting triggers an instant supervisor alert. The result: rake TAT reduced by 10-25%, with faster wagon placement, minimal idle time, and improved throughput - no additional infrastructure required.

Wagon Tippler Allocation

AI monitors incoming rake, tippler availability, and material type to automatically assign and route wagons based on sequence, material, wagon type, and real-time status. It ensures optimal tippler utilization, avoids congestion, and instantly reroutes wagons during downtime for seamless unloading.

Improving Hopper Efficiency Through Smart Automation

AI tracks incoming wagons and directs each one to the most suitable hopper in real time - eliminating manual decisions and waiting time. Camera-based alignment checks ensure accurate positioning, with instant operator alerts for corrections. Blockages like oversized rocks are detected automatically and flagged for removal. If a hopper goes unavailable, wagons are rerouted instantly to keep unloading continuous and congestion-free.

Level Crossing Automation System

This enables a fully automated and safe crossing system by detecting incoming rakes in advance and activating boom barriers without manual intervention. AI continuously scans for obstacles to ensure tracks remain clear during movement, preventing any safety risks. After the rake passes, the system automatically resets the barriers and logs all crossing data, ensuring seamless, secure, and uninterrupted operations.