Steel & Iron / Manufacturing
Driving operational efficiency with automation, real-time tracking, and intelligent material handling.
India's Only Camera-Native Multimodal Industrial Intelligence Platform
AI-DrivenCompanyDeliveringScalable,Future-ReadySolutions
Every truck. Every wagon. Every tonne. Every gram of CO₂ avoided. Tracked, verified, and optimised by AI. Helious is the camera-native intelligence platform that automates operations, eliminates losses, and cuts turnaround time, bringing you one step closer to net-zero logistics.
Built on proof, Not promises.
Trusted by fast-scaling organizations worldwide
AI-Powered Industries
Built for the World's Heavy Industry
Delivering cutting-edge AI solutions across critical sectors, driving innovation, efficiency, and sustainable growth with intelligent automation.
Mining
Enhancing safety and productivity through smart monitoring, automated operations, and data-driven insights.
Oil & Gas
Optimizing performance with intelligent monitoring, predictive analytics, and safety-focused automation.
Ports
Streamlining cargo flow with real-time tracking, automated logistics, and secure port operations.
Railways
Enabling seamless freight movement with real-time tracking, automated yard management, and operational visibility.
Warehousing
Enabling fast, accurate, and efficient operations with smart tracking, automation, and data-driven management.
AI Technology
What Are We Doing In AI Industry
Helious Tech Solutions delivers cutting-edge AI solutions across critical sectors, driving efficiency, innovation, and sustainable growth through intelligent automation.
Agentic AI Systems
Autonomous AI agents driving real-time decisions, optimizing industrial workflows and logistics operations with minimal human intervention.
Unified AI Logistics Layer
A seamless AI layer powering solutions like TAT Guard and Rake Guard, enabling smart logistics automation, real-time tracking, and end-to-end operational visibility.
Edge AI Intelligence
Real-time edge processing enabling faster decisions, smart logistics automation, and uninterrupted industrial operations.
Predictive & Cognitive Analytics
AI-powered analytics for demand forecasting, anomaly detection, and proactive logistics and operational optimization.
12+
AI Models
10,000+
Daily Txns
2
Patents Filed
99.95%
Accuracy
Cross-Module Orchestration
The Agentic AI Layer
Where isolated modules connect and cascade. Watch how one event triggers intelligent decisions across detection, planning, and dispatch, all orchestrated in real-time.
Rake Guard
TAT Guard
Agentic AI
Layer
Gen AI PPC
Our Solutions
Innovative AI Solutions For Your Business
At Helious, we transform industrial and logistics operations using Agentic AI and Generative AI for real-time decisions, automation, and smarter operations.
AI-Unmanned Weighbridge Automation System
AI Unmanned Weighbridge transforms traditional weighing into a fully automated and intelligent process. The system ensures reliable measurements, faster vehicle movement, and better operational control.
- Driver Face Recognition with Aadhaar-Based Verification
- 45-Second Turnaround Time (TAT)
- Zero Weight Validation Before Vehicle Entry
Wagon Tippler Automation System
Automates the unloading of rail wagons using intelligent control and minimal manual intervention.Improves unloading speed, enhances safety, and ensures efficient material handling operations.
- AI Identification
- Smart Weighing
- Auto Reconciliation
AI-Powered Bag Counting
Our AI-powered bag counting solution solves this by using smart cameras and intelligent algorithms to automatically detect and count bags in real-time. It eliminates human errors, improves accuracy, and speeds up the entire process.
- Real-Time Bag Detection & Counting
- High Accuracy with Error Detection
- Live Monitoring & Alerts
Ladle Tracking System
Ladle Tracking System enables 360° real-time monitoring of ladle movement, improving efficiency, safety, and SOP compliance while reducing losses, risks, and downtime through automated alerts and predictive insights.
- Automated Ladle Monitoring
- Minimizes Unplanned Downtime
- Improved Operational Efficiency
Billet & Rebar Tracking System
A next-generation computer vision system built for the steel industry, enabling accurate serial number tracking and geometric analysis of billets in real-time – even under harsh industrial conditions.
- Ultra-Accurate Identification
- Advanced Geometric Analysis
- Intelligent Multi-Camera System
Foreign Particle Detection System
An intelligent vision system that detects and notifies foreign particles or anomalies in real time. Powered by AI and multi-sensor technology, it ensures product purity, protects equipment, and enhances process efficiency across coal, cement, steel, and other industries.
- Real-Time AI Inspection
- Multi-Sensor Detection
- Smart Classification & Alerts
Smart Material Tracking
Achieve real-time, automated material tracking across your production line with our AI-powered vision system. Enhance traceability, eliminate manual errors, and drive operational efficiency from raw material intake to finished goods dispatch.
- Real-Time Material Visibility
- AI-Driven Error Elimination
- Enhanced Productivity & Efficiency
Client Success Stories
What Our Clients Say
Hear what our clients say about our AI solutions and their impact on their business.
The mining management system improved our operational efficiency and provided valuable insights. A great experience working with them.
Gurpreet Sabharwal
MD, Tirupati Group
At Welspun, we needed complete operational control across weighbridges and loading yards — not just automation. Helious delivered exactly that. Zero Manpower 30 sec operations at weighbridges, automated loading intimations, real-time anomaly escalation, and a VAPT-certified dashboard connecting every touchpoint. Every scenario we could think of was already accounted for. AI adoption in heavy industry requires that level of trust, and Helious has built it.
Karthikeyan M
Resident Director, Welspun World
Gallantt’s first AI-powered weighbridge at Gorakhpur is now live, fully integrated with SAP S/4HANA for seamless data integrity. With AI material identification, ANPR, and human detection, it has improved plant TAT and reduced congestion — a major Industry 5.0 milestone delivered with Helious Tech Solutions.
Jagroop Singh
President AI/ML, Gallantt Group
Latest Insights
Latest Blogs & Insights
Stay updated with the latest insights, trends, and innovations in AI technology.
Rake Management
Weighbridge AutomationApr 28, 202610 min read
Weighbridge Fraud Prevention Checklist: 10 Things Every Plant Manager Should Verify
Read More
Weighbridge AutomationReady to Transform Your Business with AI?
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