AI-Powered Solutions

Powering Scalable, Future-Ready Solutions

Every truck. Every wagon. Every tonne. Every gram of CO₂ avoided. Tracked, verified, and optimised by AI. Helious is the camera-native intelligence platform that automates operations, eliminates losses, and cuts turnaround time, bringing you one step closer to net-zero logistics.

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Built on proof, Not promises.

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Made In India

Trusted by fast-scaling organizations worldwide

Dongamahua Alt
JIndal Panther Alt
SRMB
Tirupati Alt
Janki Corp Ltd.
Paradip Alt
Gallantt
Blue Smart Alt
Carrier Alt
Jindal Shadeed Alt
Coal India Alt
Hira Alt
Jindal Steel Alt
Shree Cements Alt
Siemens Alt
Sohar Steel Alt
Jindal Pelletizing Alt
TATA Alt
Tripta Alt
Vedanta Alt
Jindal Power Alt
Welspun Alt
Dongamahua Alt
JIndal Panther Alt
SRMB
Tirupati Alt
Janki Corp Ltd.
Paradip Alt
Gallantt
Blue Smart Alt
Carrier Alt
Jindal Shadeed Alt
Coal India Alt
Hira Alt
Jindal Steel Alt
Shree Cements Alt
Siemens Alt
Sohar Steel Alt
Jindal Pelletizing Alt
TATA Alt
Tripta Alt
Vedanta Alt
Jindal Power Alt
Welspun Alt
Dongamahua Alt
JIndal Panther Alt
SRMB
Tirupati Alt
Janki Corp Ltd.
Paradip Alt
Gallantt
Blue Smart Alt
Carrier Alt
Jindal Shadeed Alt
Coal India Alt
Hira Alt
Jindal Steel Alt
Shree Cements Alt
Siemens Alt
Sohar Steel Alt
Jindal Pelletizing Alt
TATA Alt
Tripta Alt
Vedanta Alt
Jindal Power Alt
Welspun Alt
Dongamahua Alt
JIndal Panther Alt
SRMB
Tirupati Alt
Janki Corp Ltd.
Paradip Alt
Gallantt
Blue Smart Alt
Carrier Alt
Jindal Shadeed Alt
Coal India Alt
Hira Alt
Jindal Steel Alt
Shree Cements Alt
Siemens Alt
Sohar Steel Alt
Jindal Pelletizing Alt
TATA Alt
Tripta Alt
Vedanta Alt
Jindal Power Alt
Welspun Alt
AI-Powered Industries

Built for the Heaveist Work

Delivering cutting-edge AI solutions across critical sectors, driving innovation, efficiency, and sustainable growth with intelligent automation.

Steel & Iron Alt

Steel & Iron / Manufacturing

Driving operational efficiency with automation, real-time tracking, and intelligent material handling.

Mining Alt

Mining

Enhancing safety and productivity through smart monitoring, automated operations, and data-driven insights.

Oil & Gas Alt

Oil & Gas

Optimizing performance with intelligent monitoring, predictive analytics, and safety-focused automation.

Ports Alt

Ports

Streamlining cargo flow with real-time tracking, automated logistics, and secure port operations.

Railways Alt

Railways

Enabling seamless freight movement with real-time tracking, automated yard management, and operational visibility.

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Warehousing

Enabling fast, accurate, and efficient operations with smart tracking, automation, and data-driven management.

AI Technology

What Are We Doing In AI Industry

Helious Tech Solutions delivers cutting-edge AI solutions across critical sectors, driving efficiency, innovation, and sustainable growth through intelligent automation.

Agentic AI Systems

Autonomous AI agents driving real-time decisions, optimizing industrial workflows and logistics operations with minimal human intervention.

Unified AI Logistics Layer

A seamless AI layer powering solutions like TAT Guard and Rake Guard, enabling smart logistics automation, real-time tracking, and end-to-end operational visibility.

Edge AI Intelligence

Real-time edge processing enabling faster decisions, smart logistics automation, and uninterrupted industrial operations.

Predictive & Cognitive Analytics

AI-powered analytics for demand forecasting, anomaly detection, and proactive logistics and operational optimization.

AI technology illustration
12+
AI Models
15+
Years Exp
100+
Projects
99.9%
Accuracy
100%
Satisfaction
Cross-Module Orchestration

The Agentic AI Layer

Where isolated modules connect and cascade. Watch how one event triggers intelligent decisions across detection, planning, and dispatch, all orchestrated in real-time.

Rake Guard

TAT Guard

Agentic AI

Layer

Gen AI PPC

1

Scenario Overview

Rake arrives with 58 wagons of iron ore

All three modules connect through the Agentic AI layer. Click through the carousel to see how a single event, a rake arriving, cascades across the entire platform in real-time.

2

1. Detect

Rake Guard detects 58 wagons

Rake Guard FOIS integration detects the rake. AI identifies wagon condition - 2 bulged wagons flagged, 56 cleared for unloading.

3

2. Signal

Rake arrival to Agentic AI

Rake Guard signals the Agentic layer: material type, tonnage, wagon health, estimated unloading time. Agentic correlates with current plant state.

4

3. Re-plan

Material available to Re-plan

Agentic AI feeds into Gen AI PPC: "2,800 tonnes iron ore arriving, available in 6 hours." PPC re-runs 1,000s of scheduling scenarios in seconds. New optimized plan generated.

5

4. Schedule

Updated plan to Orchestrate

Gen AI PPC pushes the updated production schedule back to Agentic AI: batch sequence adjusted, shift plan modified, outbound dispatch timeline updated.

6

5. Dispatch

Dispatch schedule to Queue trucks

Agentic AI cascades to TAT Guard: "Batch ready at 14:00, queue 12 outbound trucks." Smart queue AI re-prioritizes gate sequence. Weighbridge slots pre-allocated.

7

6. Intelligence

Cross-site intelligence

Every signal trains the models. Agentic AI learns: "When rake arrives at Jindal, dispatch demand spikes 6 hours later." This pattern is deployed to Welspun and Gallantt automatically, and cross-site intelligence compounds daily.

Our Solutions

Innovative AI Solutions For Your Business

At Helious, we transform industrial and logistics operations using Agentic AI and Generative AI for real-time decisions, automation, and smarter operations.

ShieldCheck

AI-Unmanned Weighbridge Automation System

AI Unmanned Weighbridge transforms traditional weighing into a fully automated and intelligent process. The system ensures reliable measurements, faster vehicle movement, and better operational control.

  • Driver Face Recognition with Aadhaar-Based Verification
  • 45-Second Turnaround Time (TAT)
  • Zero Weight Validation Before Vehicle Entry
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TrainFront

Wagon Tippler Automation System

Automates the unloading of rail wagons using intelligent control and minimal manual intervention.Improves unloading speed, enhances safety, and ensures efficient material handling operations.

  • AI Identification
  • Smart Weighing
  • Auto Reconciliation
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TrainFront

AI-Powered Bag Counting

Our AI-powered bag counting solution solves this by using smart cameras and intelligent algorithms to automatically detect and count bags in real-time. It eliminates human errors, improves accuracy, and speeds up the entire process.

  • Real-Time Bag Detection & Counting
  • High Accuracy with Error Detection
  • Live Monitoring & Alerts
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TrainFront

Ladle Tracking System

Ladle Tracking System enables 360° real-time monitoring of ladle movement, improving efficiency, safety, and SOP compliance while reducing losses, risks, and downtime through automated alerts and predictive insights.

  • Automated Ladle Monitoring
  • Minimizes Unplanned Downtime
  • Improved Operational Efficiency
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TrainFront

Billet & Rebar Tracking System

A next-generation computer vision system built for the steel industry, enabling accurate serial number tracking and geometric analysis of billets in real-time – even under harsh industrial conditions.

  • Ultra-Accurate Identification
  • Advanced Geometric Analysis
  • Intelligent Multi-Camera System
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TrainFront

Foreign Particle Detection System

An intelligent vision system that detects and notifies foreign particles or anomalies in real time. Powered by AI and multi-sensor technology, it ensures product purity, protects equipment, and enhances process efficiency across coal, cement, steel, and other industries.

  • Real-Time AI Inspection
  • Multi-Sensor Detection
  • Smart Classification & Alerts
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TrainFront

Smart Material Tracking

Achieve real-time, automated material tracking across your production line with our AI-powered vision system. Enhance traceability, eliminate manual errors, and drive operational efficiency from raw material intake to finished goods dispatch.

  • Real-Time Material Visibility
  • AI-Driven Error Elimination
  • Enhanced Productivity & Efficiency
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Client Success Stories

What Our Clients Say

Hear what our clients say about our AI solutions and their impact on their business.

The Un-Manned Weighbridge System optimized our Logistics Operations, Saving time and resources. The team is always responsive and helpful.

Ravneet Singh

Ravneet Singh

Manager, KJSB Mining Pvt. Ltd.

The mining management system improved our operational efficiency and provided valuable insights. A great experience working with them.

Gurpreet Sabharwal

Gurpreet Sabharwal

Manager, Tirupati Group

Their Software seamlessly integrated with our systems, transforming our supply chain management. Speed and accuracy have improved greatly.

Prabhjeet Singh

Prabhjeet Singh

Manager, Tripta Projects and Infrastructure

Helios Tech Solution’s automation has boosted our efficiency and productivity. Their expertise and support are top-notch.

Mohit Goyal

Mohit Goyal

Manager, DMPL

Latest Insights

Latest Blogs & Insights

Stay updated with the latest insights, trends, and innovations in AI technology.

Artical 1 Alt
Blog
Apr 02, 20265 min

How AI is improving accuracy in unmanned weighbridge systems

Unmanned weighbridge systems allow trucks to be weighed automatically without an operator present. While automation speeds up the process, accuracy remains the most critical factor. Artificial Intelligence (AI) is now helping industries improve weighing precision by validating stable weight readings, identifying vehicles automatically, and detecting unusual patterns in transactions.

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Artical 2 Alt
Blog
Apr 02, 20265 min

Wagon Tippler Automation vs Manual Unloading: Impact on Turnaround Time

Wagon tippler automation significantly reduces unloading delays compared to manual methods by improving speed, consistency, and safety. It helps plants achieve faster turnaround time, better coordination, and higher operational efficiency in rail logistics.

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